ReGlyn™

Innovative products developed on water-based production processes and bio-based raw materials.

The application of bio-based waterborne polyurethane in synthetic leather manufacturing provides a sustainable material option for fields such as fashion, automotive interiors, and home furnishings. Building on this, chemical-based high-value recycling and utilization of waste synthetic leather are carried out. Methods like chemical depolymerization are used to convert it back into usable monomers or raw materials, forming a complete sustainable closed-loop of "production - use - recycling - reproduction". This greatly improves the material recycling rate, shifts from a linear model to a circular one, and achieves Upcycling.

The goal of the recycling technology is "Upcycling", not just "Downcycling".

The industry's recycling bottlenecks lie in value loss from Downcycling and low recycling rates. Our chemical recycling technology depolymerizes waste to the molecular level and then synthesizes high-performance materials. This makes the performance of recycled materials close to or equivalent to virgin materials, thereby increasing the recycling rate and realizing Upcycling.

Circular Recycling Technology: Lab R&D to Pilot Scale Stage

By mid-2025, blended depolymerization of waterborne polyurethane and polyester base fabric as well as monomer/raw material recovery have been achieved in the laboratory, and the recycling compatibility of bio-based materials has been verified. The circular utilization and Upcycling of plant carbon have also been completed. The next step will focus on verifying recycling economics and optimizing material performance to prepare for the construction of a pilot production line.

information to be updated

About

Zhejiang ZAKER New Material Technology Co., Ltd.

ZAKER is an artificial leather and synthetic leather factory dedicated to the research and production of water-based and bio-based materials. Leveraging a modern production base of nearly 50,000 square meters and over 100 patent technologies, it focuses on the exploration of low-pollution, plant-based, and recyclable new materials, continuously promoting the green transformation of the industry, and through its independent innovation technology platform, forming a diversified product system centered on water-based synthetic leather, biogenic synthetic leather, and functional high-end coating materials, which are widely applied in fashion clothing, luggage, shoe materials, home furniture, automotive interiors, consumer electronics, and other fields.

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The goal of the recycling technology is "Upcycling", not just "Downcycling".

CONTACT

E-MAIL: [email protected]

TEL: +400-686-9989

FAX: +86-0578-2867078

ADD: No.9-1, Luyuan Road, Liandu, Lishui, Zhejiang, China

NEWS CNETER

2025-08-22

Advantages of Water-based Production Process

Water-based production processes use water as the primary solvent or dispersion medium. They are widely used in a variety of industries, including coatings, adhesives, inks, leather, textiles, and plastics. Compared to traditional solvent-based processes, their advantages primarily lie in environmental friendliness, safety, cost control, and application flexibility. Specifically, they are as follows:1. Significantly Improved Environmental PerformanceReduced Volatile Organic Compound (VOC) EmissionsTraditional solvent-based processes rely on organic solvents such as toluene, xylene, and esters. These substances are volatile during production and use, contributing to smog and photochemical smog, and some are toxic. Water-based processes, using water as the dispersion medium, can reduce VOC emissions by over 50%-90%, effectively minimizing atmospheric pollution and complying with increasingly stringent global environmental regulations (such as China's VOCs Pollution Prevention and Control Action Plan and the EU REACH Regulation). Reduced Hazardous Substance ReleaseWater-based systems contain no or only minimal amounts of toxic and hazardous solvents, resulting in virtually no irritating odor during the production process. They also reduce residual harmful substances like formaldehyde and heavy metals, further complying with green product standards and being more environmentally friendly and health-conscious. 2. Significantly Improved Production SafetyReduced Fire and Explosion RisksOrganic solvents, such as gasoline and acetone, are often flammable and explosive, requiring strict fire and explosion prevention measures during storage, transportation, and production. Water, however, is non-flammable and non-combustible. Water-based processes fundamentally reduce flammability and explosion hazards, lowering workplace fire safety requirements and the probability of accidents.Improved Working EnvironmentVolatilized organic solvents in solvent-based processes can irritate workers' respiratory tract, skin, and eyes, and long-term exposure can lead to occupational illnesses. Water-based processes are odorless, resulting in improved workshop air quality and significantly improved worker comfort and health.
2025-08-22

Innovative Application of Coconut Into Leather

The innovative use of coconut in leather is a very interesting sustainability topic. This combination not only reduces the demand for traditional leather but also utilizes coconut byproducts, reducing waste and creating a new, environmentally friendly leather alternative. Here are some examples of innovative uses of coconut in leather: 1. Coconut Water-Based Leather:- Utilizing byproducts such as coconut water and coconut oil, a new bio-based leather can be created. This leather mimics the feel and appearance of traditional leather while being more biodegradable. 2. Coconut Fiber Leather:- Coconut fiber is a strong natural fiber extracted from coconut shells. This fiber can be used to create a lightweight, durable leather alternative. 3. Coconut Oil Leather Treatment:- Coconut oil has natural antibacterial and antifungal properties and can be used to treat leather for increased durability and protection. 4. Coconut Shell Leather:- Coconut shells can be processed into a strong material that can be used to create hard leather products such as handbags and shoes. 5. Reduced Environmental Impact:- The production of coconut leather can reduce environmental impact because it uses renewable resources and reduces reliance on chemical treatments. 6. Fashion and Design:- Coconut leather can offer new material options for the fashion and design industries, encouraging innovative and sustainable design concepts. 7. Sustainability of Coconut Leather:- Coconut trees are a common crop in tropical regions. Coconuts are highly productive, have a short growth cycle, and are rapidly renewable, making coconut leather a sustainable material. 8. Market Potential:- With increasing consumer demand for sustainable products, coconut leather is expected to become an emerging segment in the leather market, attracting consumers seeking eco-friendly options. These innovative applications demonstrate the enormous potential of coconut in the leather industry, not only providing a new material option but also driving the industry towards a more environmentally friendly and sustainable future.